Vehicle Mechanics and Maintenance: Systems, Inspections and Obligations

🔧 1. Mechanics and maintenance

Vehicles are made up of multiple systems that ensure correct operation: engine, transmission, intake/fuel system, exhaust, lubrication, cooling, and more.

⚙️ 1.1 The engine and its systems

  • Type: Internal combustion (except some urban electric vehicles)
  • Function: Convert chemical energy (diesel) into mechanical energy

🧱 Fixed components:

  • Rocker cover
  • Cylinder head 🧠 (compression chambers)
  • Engine block 🏗️ (houses the cylinders)
  • Oil pan / sump 🛢️ (lubricating oil)

⚙️ Moving parts:

  • Pistons and rings
  • Connecting rod 🔩
  • Crankshaft 🔁
  • Flywheel 🌀

🔄 Engine operation:

  1. Air intake and compression
  2. Diesel injection and combustion 🔥
  3. Piston movement → rotational energy
  4. Exhaust gas discharge 🌫️

🧩 1.2 Timing (valvetrain) system

  • Chain/belt: Transmits motion to the camshaft
  • Camshaft: Controls valve opening
  • Valves: Intake and exhaust

💨 1.3 Fuel/air supply system (diesel engine)

🌬️ Air intake:

  • Air filtration against dirt
  • Prevents power loss and excessive consumption

⛽ Fuel supply:

  • Electronic injection 💡
  • Prefilter and main filter with sediment/water separator
  • Governor to prevent overspeed

🌀 Forced induction:

  • Turbocharger + intercooler ❄️
  • Greater performance and efficiency

⚠️ Recommendations:

  • Do not run the tank to empty ⛔
  • Do not switch off abruptly after a long drive ⌛
  • Use the appropriate diesel grade (winter/summer) ❄️🌞

🌫️ 1.3 Exhaust system

  • Silencer/muffler 🔇
  • Catalytic converter (reduces toxic gases by up to 95%)

Precautions: Do not strike the underside, monitor air intake, and avoid incomplete combustion.

🛢️ 1.4 Lubrication system

  • Prevents excessive friction
  • Includes: sump, oil pump, oil filter, and pressure sensor
  • Use synthetic oil SAE 10W40 or similar

Maintenance: Check the level and change the oil and filter according to the manufacturer.

💧 1.5 Cooling system

  • Coolant with antifreeze ❄️
  • Includes: thermostat, radiator, pump, expansion tank
  • Optimal temperature: 90–100 °C 🌡️

🔋 2. Electrical system

🔌 2.1 Battery

  • Voltage: 12 V (24 V in heavy vehicles)
  • Maintenance: check electrolyte and clean terminals
  • Avoid short circuits ⚡

⚡ 2.2 Charging system

  • Alternator converts mechanical energy into electrical energy
  • Common issues: broken belt, faulty regulator

🔑 2.3 Starting system

  • Starter motor provides the initial cranking
  • Do not crank for more than 20 s ➡️ wait 1 min

🔀 2.4 Transmission system

  • Clutch, gearbox, prop shaft, differential, drive shafts
  • Lubricated with gear oil
  • Avoid resting your foot on the clutch and your hand on the gear lever

🧰 3. Accessories, spares and tools

  • 🚨 2 warning triangles or a 360° emergency light
  • 🦺 Reflective vest (one per occupant if acting as a pilot/escort vehicle)
  • 🔥 Fire extinguisher (according to seating capacity)
  • 🚗 Spare wheel or alternative repair kit

💡 4. Vehicle lights

  • 💡 Position and marker (clearance) lights
  • 🔴 Retroreflectors
  • 🌙 Low beam (dipped)
  • 🔦 High beam
  • 🌫️ Fog lights (front and rear)
  • 🚨 Hazard lights and turn signals
  • 🚘 Reverse light and license plate light

📍 Special cases where lights are mandatory:

  • Reversible lanes
  • Additional lane
  • Contraflow lane

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